On high traffic areas, such as those used by forklifts, what thickness of epoxy coating system is generally recommended?

For high traffic areas, especially those subject to the weight and movement of forklifts, a thickness of 1/4 to 1/2 inch for an epoxy coating system is generally recommended. This thickness provides a robust protective layer that can withstand the stresses and impact from heavy machinery and frequent movement.

Epoxy coatings in this thickness range will offer superior durability, chemical resistance, and adhesion to the substrate. They are designed to resist wear and tear, which is crucial for maintaining the integrity of flooring in commercial and industrial environments. A thicker epoxy coat helps in distributing the weight of the forklifts evenly, reducing the risk of cracking or failure in the coating.

Thicker options, such as 1/2 to 3/4 inch or 3/4 to 1 inch, might be considered excessive for most applications, potentially leading to unnecessary costs and extended curing times without significant additional benefits. Similarly, a coating thickness of 1/8 to 1/4 inch may not provide enough protection against the impact and wear caused by high traffic, making it insufficient for such demanding environments. The recommended thickness strikes a balance between performance and practicality, ensuring that the flooring can handle the rigors of high traffic efficiently.